Cameron Motor Works Electric Vehicle Conversion

EV Control Unit

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October 2004

The EV Control Unit is a central sensor computer for all those miscellaneous features.

Critical Features

The critical features are safety features which must have a high level of reliability. This includes:

  • Low battery charge stop (settable based upon SOC)
  • Accessory low battery charge stop
  • Emergency power cut-off
  • A gentle chime when the vehicle is put into reverse
  • Overtemp protection for LiIon battery pack
  • Warning if power steering brushes are worn
  • Use existing fuel gauge to indicate state of charge
  • Convert Inverter RPM signal to signal for tach
  • Display errors if a high reliability fashion
  • Warning if heater fault

Comfort/Informational Features

The comfort/informational features are features which do not require a high level of reliaility, and thus can be based on easy-to-program operating systems.

  • Interface to the critical features system for displaying of error codes, etc.
  • Interface to the inverter for real time information (via RS-232 and DOS)
  • Display nice information on a touch screen
  • Interface to GPS for recording of routes, and calculating power usages

Input connections

  • Heater fault
  • PS brushes
  • Pack Voltage
  • Pack Amperage
  • FNR reverse
  • Battery temp sensors
  • GPS interface
  • Failure power inverter
  • Failure DC-DC system (controller)
  • Power reduced indication(controller)
  • Motor speed (controller)

Output Connections

  • Tachometer
  • Display: voltage, amperage, state of charge
  • Fuel tank

Sensors

  • Amperage sensor (must be fused and isolated)
  • Voltage sensors (must be fused and isolated)
  • Battery temp sensors

Reference

Touch screen LCD with wide viewing angle


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Use at own risk - no implicit or explicit warranty or guarantee of accuracy
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